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Kato Custom Tachi · Commissioned by an American Client

7 reviews
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$2300.00
Place Your Order — We Begin Making Your Sword Right Away
Free US Earliest Delivery by Tue, Jun 2 – Tue, Jun 9

Product Highlights

  • Traditional Tachi mounting (Tachi Koshirae)

  • Hand-forged T10 high carbon steel

  • Heavy choji (clove) hamon pattern

  • Hand-applied triple-stage polishing

  • Handmade buffalo horn fittings

  • Authentic large-grain aged rayskin

  • Full-length 80cm blade

  • Handcrafted yujo-style habaki

  • Nickel silver kozuka (small utility knife)


Blade Construction

Forged from premium T10 high carbon steel, this tachi features a bold and dramatic choji hamon (clove temper line) created through traditional clay tempering.

The blade is finished with a three-stage hand polishing process, revealing depth, activity, and clarity in the hardened edge.

  • Blade Length: 80 cm

  • Overall Length: 110 cm

  • Handle Length: 30 cm

  • Blade Width: 3.5 cm

  • Blade Thickness: 0.7 cm

The wide mihaba and strong kasane give the sword commanding presence and excellent cutting authority.


Koshirae (Mounting)

This piece is fitted in traditional Tachi-style koshirae, designed for edge-down suspension wear.

  • Handmade buffalo horn koiguchi & fittings

  • Solid wood lacquered saya

  • Large-grain aged genuine rayskin

  • Authentic silk ito wrap (Seiken)

  • Handcrafted yujo-style copper habaki

  • Nickel silver kozuka (small utility knife included)

Every element is assembled by hand to ensure precise fit and structural integrity.


Performance & Presence

The balance point and geometry make this tachi suitable for advanced cutting practice while maintaining historical authenticity.
The heavy choji hamon combined with the wide blade profile delivers both aesthetic elegance and cutting power.

This is not just a display piece — it is a fully functional, traditionally inspired Tachi.

30-Day Returns & Exchange

Worry-Free Return Policy:

Not completely satisfied? Return or exchange your purchase within 30 days. Your complete satisfaction is our priority.
Please contact us ([email protected]) if you would like to return or cancel your order. Read our full returns policy on our Return & Exchange page.

We offer FREE SHIPPING to the USA and Europe. For other regions, shipping is calculated at checkout. Every blade is securely packaged to ensure it reaches you in museum-quality condition.

It would be my absolute honor to craft a flawless, masterpiece-quality blade for you. If you are seeking a truly one-of-a-kind piece, please feel free to reach out to me at: [email protected]

I can create custom sketches or 3D CAD designs based on your unique ideas or reference images to help bring your vision to life. I look forward to collaborating with you and forging a blade that is uniquely yours!

At KatoKatana, every blade we forge is a testament to timeless craftsmanship and unwavering quality. We guarantee that your sword is a genuine, hand-crafted masterpiece, meticulously inspected to meet our highest standards of excellence.

Each piece includes a Kato Certificate of Collectibility. One blade, one certificate

Every order is a “ready-to-display” masterpiece. You will receive a Custom Display Stand, Kato Custom Gloves, a Maintenance Cloth, and Talcum Powder (essential for moisture protection and a smooth draw).

For items in our collection, in-stock models typically ship within 3–5 business days. For bespoke or deep-customization requests, the forging and assembly process generally takes 4–5 weeks or longer, depending on the complexity of the craftsmanship. This ensures every detail meets our rigorous quality standards.

We provide a comprehensive maintenance kit with every order. Simply use the included oiled cloth and talcum powder periodically to keep the blade dry and pristine. If you run out of supplies, replacement kits are available for purchase. For detailed care guidance, feel free to contact us anytime via WhatsApp.

4.9 7 reviews
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Kato Custom Tachi · Commissioned by an American Client

Our Promise

We are committed to delivering exceptional craftsmanship and superior quality in every single katana we create. Our commitment is to listen to your unique story and craft personalized heirlooms that reflect your individual style. Expertise, artistry, and customization—this is our promise to you.

Steel Selection

Every batch of steel is hand-selected and tested for purity, ensuring it can withstand the intense heat of the forge and the precision of the quench.

Steel Selection

Steel Selection

Critical Heating

Critical Heating

Forging

Forging

Quenching

Quenching

Hand Polishing

Hand Polishing

Quality Assurance

Quality Assurance

Talk about your brand

Kato Forge is the sanctuary where timeless tradition meets your personal vision. We don’t just make swords; we craft the soul of the warrior. From the power of the Blade  to the precision hand-fitted Habaki and artistic Tsuba , every detail is a masterpiece of craftsmanship. We offer bespoke services for all blades, including Japanese, European, and Chinese swords.

Frequently Asked Questions

No. All our swords are produced in Our Own Factory. Our In-Stock Collection  is crafted using precision factory techniques for consistent quality, while our Bespoke Masterpieces are 100% hand-forged by our senior smiths with Hand-Fitted Habaki.

Yes. We offer Free Shipping to the USA & Europe for all orders. Collection items typically ship within 3–5 business days, while custom pieces require 4–5 weeks.

Every order includes a Complimentary Maintenance Kit (oiled cloth and talcum powder) and a display stand to help you care for and showcase your blade properly.

All KatoKatana blades produced in our factory are functional and “battle-ready,” featuring full-tang construction. However, many customers also purchase them as high-end  Display Masterpieces due to their exquisite craftsmanship.

Yes. We use heavy-duty, shock-proof packaging to protect your blade. The outer box is discreet to ensure your privacy and safety during international transit to the USA or Europe.

Our relationship doesn’t end at delivery. If you have questions about assembly or maintenance, our team is available for a Free Consultation via WhatsApp to ensure your KatoKatana stays in perfect condition.

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