Hand Forged Tachi Sword – Damascus Steel Samurai Sword with Emerald Lacquer Saya
- Handmade by seasoned sword-smiths.
- Free Shipping to the USA & Europe
- 30 day money back guarantee!
- SSL end-to-end encrypted secure payments.
- Free Care Kit with Every Order
Product Highlights
- Traditional Tachi-style mounting (太刀装)
- Hand-forged Damascus pattern steel blade
- Emerald lacquered saya with gold sakura motif
- Premium dual-tone fittings
- Fully functional & battle ready
- Designed for collectors and display
Specifications
- Overall Length: 104 cm
- Blade Length: 72 cm
- Handle Length: 27 cm
- Blade Width: 3.2 – 2.8 cm
- Blade Thickness: 0.7 cm
- Weight: ~1.85 kg
Blade Material
Forged from pattern-welded Damascus steel, the blade features natural flowing grain created through repeated folding and forging.
- Distinct layered texture
- Balanced hardness (≈50 HRC)
- Durable and flexible
- Functional cutting capability
Craftsmanship
This sword is produced following traditional Longquan forging techniques:
- Billet forging
- Shaping & refining
- Heat treatment (quenching & tempering)
- 24-step hand polishing process
Each step is completed by experienced craftsmen to ensure both performance and visual quality.
Mounting & Materials
- Copper habaki
- Zinc alloy dual-color Tachi fittings
- Hardwood core handle with rayskin inlay
- Hand-wrapped ito for grip and sweat absorption
- High-gloss lacquered hardwood saya with gold floral detailing
Design Concept
Inspired by classical Japanese court swords, this Tachi combines:
👉 Imperial green lacquer
👉 Gold sakura symbolism
👉 Elegant suspension-style mounting
It reflects status, refinement, and ceremonial beauty, while still retaining full functionality.
30-Day Returns & Exchange
Worry-Free Return Policy:
Not completely satisfied? Return or exchange your purchase within 30 days. Your complete satisfaction is our priority.
Please contact us ([email protected]) if you would like to return or cancel your order. Read our full returns policy on our Return & Exchange page.
Order & Shipping
We offer FREE SHIPPING to the USA and Europe. For other regions, shipping is calculated at checkout. Every blade is securely packaged to ensure it reaches you in museum-quality condition.
Custom Order
It would be my absolute honor to craft a flawless, masterpiece-quality blade for you. If you are seeking a truly one-of-a-kind piece, please feel free to reach out to me at: [email protected]
I can create custom sketches or 3D CAD designs based on your unique ideas or reference images to help bring your vision to life. I look forward to collaborating with you and forging a blade that is uniquely yours!
Authenticity Guarantee & Certificate of Collectibility
At KatoKatana, every blade we forge is a testament to timeless craftsmanship and unwavering quality. We guarantee that your sword is a genuine, hand-crafted masterpiece, meticulously inspected to meet our highest standards of excellence.
Each piece includes a Kato Certificate of Collectibility. One blade, one certificate
Accessories & Bonuses
Every order is a “ready-to-display” masterpiece. You will receive a Custom Display Stand, Kato Custom Gloves, a Maintenance Cloth, and Talcum Powder (essential for moisture protection and a smooth draw).
Production Time
For items in our collection, in-stock models typically ship within 3–5 business days. For bespoke or deep-customization requests, the forging and assembly process generally takes 4–5 weeks or longer, depending on the complexity of the craftsmanship. This ensures every detail meets our rigorous quality standards.
How do I maintain my KatoKatana?
We provide a comprehensive maintenance kit with every order. Simply use the included oiled cloth and talcum powder periodically to keep the blade dry and pristine. If you run out of supplies, replacement kits are available for purchase. For detailed care guidance, feel free to contact us anytime via WhatsApp.
Hand Forged Tachi Sword – Damascus Steel Samurai Sword with Emerald Lacquer Saya
Our Promise
We are committed to delivering exceptional craftsmanship and superior quality in every single katana we create. Our commitment is to listen to your unique story and craft personalized heirlooms that reflect your individual style. Expertise, artistry, and customization—this is our promise to you.
Steel Selection
Every batch of steel is hand-selected and tested for purity, ensuring it can withstand the intense heat of the forge and the precision of the quench.
Steel Selection
Critical Heating
Forging
Quenching
Hand Polishing
Quality Assurance
Talk about your brand
Kato Forge is the sanctuary where timeless tradition meets your personal vision. We don’t just make swords; we craft the soul of the warrior. From the power of the Blade to the precision hand-fitted Habaki and artistic Tsuba , every detail is a masterpiece of craftsmanship. We offer bespoke services for all blades, including Japanese, European, and Chinese swords.
Frequently Asked Questions
Are your swords mass-produced by a third party?
No. All our swords are produced in Our Own Factory. Our In-Stock Collection is crafted using precision factory techniques for consistent quality, while our Bespoke Masterpieces are 100% hand-forged by our senior smiths with Hand-Fitted Habaki.
Do you ship to the USA or Europe?
Yes. We offer Free Shipping to the USA & Europe for all orders. Collection items typically ship within 3–5 business days, while custom pieces require 4–5 weeks.
What accessories are included?
Every order includes a Complimentary Maintenance Kit (oiled cloth and talcum powder) and a display stand to help you care for and showcase your blade properly.
Are your Katana "battle-ready" or just for display?
All KatoKatana blades produced in our factory are functional and “battle-ready,” featuring full-tang construction. However, many customers also purchase them as high-end Display Masterpieces due to their exquisite craftsmanship.
Is the packaging discreet and secure?
Yes. We use heavy-duty, shock-proof packaging to protect your blade. The outer box is discreet to ensure your privacy and safety during international transit to the USA or Europe.
What if I need help with my sword after purchase?
Our relationship doesn’t end at delivery. If you have questions about assembly or maintenance, our team is available for a Free Consultation via WhatsApp to ensure your KatoKatana stays in perfect condition.
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